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Industrial Magnetics, Inc.®

FXL Electro-Permanent Magnetic Chucks

FXL Electro-Permanent Magnetic Chucks
FXL Electro-Permanent Magnetic Chucks Image 1FXL Electro-Permanent Magnetic Chucks Image 2FXL Electro-Permanent Magnetic Chucks Image 3

FXL Electro-Permanent Magnetic Workholding Chucks

The FXL square pole technology is the result of over 20 years of experience in magnetic clamping technology and combines solutions to the most common customer requirements with the highest quality design.

Magnetic poles, fed by AlNiCo and NdFeB magnets, are anchored in a solid, super-stiff monobloc body by means of a tool steel insert with M8 internal thread. The back of the clamping plate remains flat and can be drilled in at all points - for example, for inserting a zero-point clamping system. For this purpose, the magnet system is coated with high-performance resin in a multi-stage process, which has a high mechanical strength and ensures absolute tightness and perfect electrical insulation.

Clamping slots and transport threads help to quickly attach and fix the magnetic clamping plates; the connection is made via the proven 28mm 4-pin plug connection or also via fixed connection sockets.

FXL magnetic clamping plates can be controlled with our FXL-C control units or with almost all control units from other leading manufacturers.

For our FXL magnetic clamping systems, which are manufactured in Germany, we use only materials of the highest quality.

Various pole sizes and geometries are available. Depending on the chuck series model and the expected workpiece geometry, you can choose between 50mm series square poles, 70mm series square poles or even radial poles.

Reliable: Electro-permanent magnetic clamping technology requires the connection to the control unit only for clamping and unclamping, the cable can be disconnected during machining.

Ideal for palletizing, for rotating clamping plates or even just to be able to close the machine door.

Clever: With little effort, it is possible to convert on site from a plug-in connection to a fixed connection or vice versa. In this way, a flexible clamping plate can quickly be converted into a fixed clamping plate with maximum availability if requirements or machinery change.

Note: the plug-in connection with closed cover achieves protection class IP67 the fixed connection achieves protection class IP68, tight up to 5 bar the connection is made via spring clips - quick and safe

Informative: The optionally available switching status display informs the user about the switching status of the clamping plate even when the cable is disconnected; ideal for palletizing.

Features and Benefits

  • Low-vibration machining and clamping of workpieces
  • Fast and safe clamping of uneven parts
  • Uniform clamping force over the entire surface without distorting or crushing the workpiece
  • Five-sided machining in only one setup
  • Full usability of the traverse paths
  • Minimal set-up times
  • Fast and accurate plane-parallel milling
  • Clamping of warped welded constructions in the shortest possible time
  • Fast assembly of individual, magnetic clamping devices
  • Same holding force in all directions due to square pole technology

FXL-50 Series Electro-Permanent Magnetic Clamping Systems

FXL magnetic chucks, with the 50mm pole type, are used to securely clamp workpieces from approximately 100x100mm with low material thickness.

Poles of size 50x50mm generate a magnetic field that penetrates approximately 12mm into the workpiece, which is why they are particularly suitable for thinner and smaller workpieces. Another advantage is that, especially with smaller workpieces, more pole transitions are occupied, which ensures more even clamping. The nominal holding force is a super strong 160 N/cm2 = 4kN per pole.

FXL-70 Series Electro-Permanent Magnetic Clamping Systems

FXL magnetic chucks, with the 70mm pole type, are used to securely clamp workpieces from approx. 150x150mm with material thicknesses from approximately 15mm.

Poles of size 70x70mm generate a magnetic field that penetrates approx. 18mm into the workpiece, which is why they are particularly suitable for larger workpieces.

A very good air gap behavior also allows uneven workpieces to be clamped securely. In addition, pole extensions with a larger stroke can be used on 70mm poles for height compensation. The nominal holding force is a super strong 160 N/cm2 = 7.8kN per pole.

Literature Download: FXL Electro-Permanent Magnetic Chucks

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FXL-50 Series Electro-Permanent Magnetic Workholding Chucks (50mm Poles)
Model Length (in) Length (mm) Width (in) Width (mm) Height (in) Height (mm) Pole Centers (in) Pole Centers (mm) Quantity Pole° N Weight(lb) Weight(kg) Kit Part Numbers*
FXL1308P5 12.60 320 7.80 198 2.60 66 2.53 64,2 8 66 30
FXL1708P5 17.32 440 7.80 198 2.60 66 2.53 64,2 12 93 42 -
FXL2608P5 25.59 650 7.80 198 2.60 66 2.53 64,2 18 137 62 -
FXL1313P5* 12.60 320 12.60 320 2.60 66 2.53 64,2 16 106 48 FXL1313P5CT401
FXL1713P5 16.93 430 12.60 320 2.60 66 2.53 64,2 24 132 60 -
FXL2013P5 19.69 500 12.60 320 2.60 66 2.53 64,2 24 165 75 -
FXL2513P5 24.80 630 12.60 320 2.60 66 2.53 64,2 32 212 96 -
FXL3113P5 31.50 800 12.60 320 2.60 66 2.53 64,2 40 267 121 -
FXL1515P5* 15.43 392 15.43 392 2.60 66 2.53 64,2 25 161 73 FXL1515P5CT401
FXL2415P5* 24.41 620 15.43 392 2.60 66 2.53 64,2 40 254 115 FXL2415P5CT401
FXL3215P5 31.89 810 15.43 392 2.60 66 2.53 64,2 50 331 150 -
FXL4415P5 44.09 1120 15.43 392 2.60 66 2.53 64,2 70 463 210 -
FXL2018P5 19.69 500 18.11 460 2.60 66 2.53 64,2 36 243 110 -
FXL2618P5 25.59 650 18.11 460 2.60 66 2.53 64,2 48 331 150 -
FXL3218P5* 31.89 810 18.11 460 2.60 66 2.53 64,2 60 388 176 FXL3218P5CT401
FXL4418P5 44.09 1120 18.11 460 2.60 66 2.53 64,2 84 551 250 -
FXL2623P5 25.59 650 22.83 580 2.60 66 2.53 64,2 64 386 175 -
FXL3123P5 31.50 800 22.83 580 2.60 66 2.53 64,2 80 485 220
FXL4423P5 44.09 1120 22.83 580 2.60 66 2.53 64,2 112 683 310 -
FXL5023P5 49.53 1258 22.83 580 2.60 66 2.53 64,2 128 772 350 -
*Kits inlcude the Chuck Model listed and the FXLCT401 single channel chuck controller.
FXL-70 Series Electro-Permanent Magnetic Workholding Chucks (70mm Poles)
Model Length (in) Length (mm) Width (in) Width (mm) Height (in) Height (mm) Pole Centers (in) Pole Centers (mm) Quantity Pole° N Weight(lb) Weight(kg) Kit Part Numbers*
FXL2412P7 24.02 610 12.20 310 2.60 66 3.24 82,2 18 198 90 -
FXL3112P7 31.50 800 12.20 310 2.60 66 3.24 82,2 24 265 120 -
FXL3912P7 39.37 1000 12.20 310 2.60 66 3.24 82,2 30 220 100 -
FXL1915P7 18.50 470 15.35 390 2.60 66 3.24 82,2 20 88 40 -
FXL2415P7* 24.02 610 15.35 390 2.60 66 3.24 82,2 24 243 110 FXL2415P7CT401
FXL3115P7 31.50 800 15.35 390 2.60 66 3.24 82,2 32 331 150 -
FXL3915P7 39.37 1000 15.35 390 2.60 66 3.24 82,2 40 408 185 -
FXL2419P7 24.02 610 18.90 480 2.60 66 3.24 82,2 30 309 140 -
FXL3119P7* 31.50 800 18.90 480 2.60 66 3.24 82,2 40 408 185 FXL3119P7CT401
FXL3919P7 39.37 1000 18.90 480 2.60 66 3.24 82,2 50 507 230 -
FXL4719P7 47.24 1200 18.90 480 2.60 66 3.24 82,2 60 606 275 -
FXL2423P7 24.02 610 22.83 580 2.60 66 3.24 82,2 36 375 170 -
FXL3123P7 31.50 800 22.83 580 2.60 66 3.24 82,2 48 489 222 -
FXL3923P7* 39.37 1000 22.83 580 2.60 66 3.24 82,2 60 606 275 FXL3923P7CT401
FXL4723P7 47.24 1200 22.83 580 2.60 66 3.24 82,2 72 739 335 -
FXL3230P7 32.28 820 30.31 770 2.60 66 3.24 82,2 64 672 305 -
*Kits inlcude the Chuck Model listed and the FXLCT401 single channel chuck controller.

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